Metals Advances ›› 2026, Vol. 40: 48-61.DOI: 10.1016/j.metadv.2025.09.001

• Research Article • Previous Articles     Next Articles

Phase-field simulation of α-Mg dendrite growth in magnesium alloys: A review

Wei-Peng Chena ,b, Jia-Qi Peia, Hua Houa ,c, Yu-Hong Zhaoa ,d ,e,*()   

  1. a School of Materials Science and Engineering, MOE jointly Collaborative Innovation Center for High-performance Al/Mg based Materials, Shanxi Key Laboratory of Intelligent Casting and Advanced Forming for New Materials, North University of China, Taiyuan 030051, China
    b School of Mechanical Engineering, North University of China, Taiyuan 030051, China
    c School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
    d Beijing Advanced Innovation Center for Materials Genome Engineering, University of Science and Technology Beijing, Beijing 100083, China
    e Institute of Materials Intelligent Technology, Liaoning Academy of Materials, Shenyang 110004, China
  • Received:2025-06-29 Revised:2025-08-30 Accepted:2025-09-14 Online:2026-02-10 Published:2026-03-09
  • Contact: *School of Materials Science and Engineering, MOE jointly Collaborative Innovation Center for High-performance Al/Mg based Materials, Shanxi Key Laboratory of Intelligent Casting and Advanced Forming for New Materials, North University of China, Taiyuan 030051, China. E-mail address: zhaoyuhong@nuc.edu.cn (Y.-H. Zhao).

Abstract:

Magnesium alloys, as typical hexagonal close-packed (hcp) structural metals, exhibit complex and diverse morphological characteristics of α-Mg dendrite in their as-cast microstructures, which significantly influence component performance. The formation of α-Mg dendrite stems from the instability of the solid-liquid interface during solidification—an intricate synergy among heat-mass transfer, momentum transport, interface curvature effects, and crystalline anisotropy. The phase-field method (PFM), employing a continuous order parameter to characterize phase transitions, effectively circumvents explicit tracking of the solid-liquid interface through its diffuse-interface characteristics. This review systematically elaborates on the morphological features of α-Mg dendrite and summarizes phase-field modeling approaches for their growth dynamics. Furthermore, it synthesizes recent advances in phase-field simulations of α-Mg dendrite growth during magnesium alloy solidification across multiple dimensions, including: multiphysics coupling, multiphase coupling, macro-microscale coupling, integration with synchrotron radiation characterization, directional solidification, and additive manufacturing. Finally, the critical advantages and existing limitations of the PFM in this field are evaluated, and future research directions are proposed.

Key words: Magnesium alloys, Solidification microstructure, α-Mg dendrite, Phase-field simulation