Acta Metallurgica Sinica (English Letters) ›› 2023, Vol. 36 ›› Issue (9): 1536-1548.DOI: 10.1007/s40195-023-01566-z
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Xiaoyuan Teng1,2, Jianchao Pang2(
), Feng Liu1, Chenglu Zou2, Xin Bai2, Shouxin Li2, Zhefeng Zhang2(
)
Received:2022-12-25
Revised:2023-03-20
Accepted:2023-03-26
Online:2023-09-10
Published:2023-08-25
Contact:
Jianchao Pang,jcpang@imr.ac.cn;Zhefeng Zhang,zhfzhang@imr.ac.cn
Xiaoyuan Teng, Jianchao Pang, Feng Liu, Chenglu Zou, Xin Bai, Shouxin Li, Zhefeng Zhang. Fatigue Life Prediction of Gray Cast Iron for Cylinder Head Based on Microstructure and Machine Learning[J]. Acta Metallurgica Sinica (English Letters), 2023, 36(9): 1536-1548.
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| CE | C | Si | Mn | P | S | Cu | Sn | Fe |
|---|---|---|---|---|---|---|---|---|
| 3.05 | 2.49 | 1.80 | 0.84 | 0.018 | 0.059 | 0.67 | 0.02 | Balance |
| CE = C + 0.31Si + 0.33P [22] | ||||||||
Table 1 Chemical composition of GCI (wt%)
| CE | C | Si | Mn | P | S | Cu | Sn | Fe |
|---|---|---|---|---|---|---|---|---|
| 3.05 | 2.49 | 1.80 | 0.84 | 0.018 | 0.059 | 0.67 | 0.02 | Balance |
| CE = C + 0.31Si + 0.33P [22] | ||||||||
Fig. 2 Fatigue life prediction process: search for fatigue life related features a, data feature selection based on decision tree algorithm b, fatigue life prediction of GCI by BPNN, RF and XGBoost algorithms c
| Booster | Objective | Gamma | Lambda | Alpha | Subsample | Eta |
|---|---|---|---|---|---|---|
| gbtree | reg: gamma | 0 | 3 | 1 | 0.5 | 0.6 |
Table 2 Hyperparameters for XGBoost
| Booster | Objective | Gamma | Lambda | Alpha | Subsample | Eta |
|---|---|---|---|---|---|---|
| gbtree | reg: gamma | 0 | 3 | 1 | 0.5 | 0.6 |
| Material | UTS (MPa) | YS (MPa) | EF (%) |
|---|---|---|---|
| HT300 | 269 ± 11 | 234 ± 13 | 0.45 ± 0.15 |
Table 3 Tensile properties of the GCI
| Material | UTS (MPa) | YS (MPa) | EF (%) |
|---|---|---|---|
| HT300 | 269 ± 11 | 234 ± 13 | 0.45 ± 0.15 |
| Specimens | σa (MPa) | Fmax (kN) | Nf (cycles) |
|---|---|---|---|
| S-23 | 120 | 2.16 | 13,700 |
| S-24 | 120 | 2.17 | 15,100 |
| S-21 | 110 | 2.02 | 16,900 |
| S-19 | 100 | 1.84 | 26,800 |
| S-7 | 70 | 1.31 | 57,400 |
| S-2 | 85 | 1.59 | 62,600 |
| S-11 | 70 | 1.28 | 82,300 |
| S-22 | 110 | 2.03 | 91,300 |
| S-20 | 90 | 1.63 | 116,300 |
| S-4 | 75 | 1.42 | 145,400 |
| S-18 | 100 | 1.89 | 168,400 |
| S-6 | 75 | 1.33 | 195,200 |
| S-1 | 90 | 1.68 | 220,300 |
| S-12 | 65 | 1.23 | 253,500 |
| S-16 | 80 | 1.48 | 309,900 |
| S-3 | 80 | 1.49 | 497,200 |
| S-10 | 75 | 1.35 | 1,573,900 |
| S-13 | 60 | 1.10 | > 10,000,000 |
| S-8 | 65 | 1.17 | > 10,000,000 |
| S-14 | 65 | 1.20 | > 10,000,000 |
| S-5 | 70 | 1.29 | > 10,000,000 |
| S-9 | 70 | 1.26 | > 10,000,000 |
| S-15 | 80 | 1.45 | > 10,000,000 |
| S-17 | 85 | 1.59 | > 10,000,000 |
Table 4 Fatigue testing results for GCI specimens run in load-control mode at R = − 1
| Specimens | σa (MPa) | Fmax (kN) | Nf (cycles) |
|---|---|---|---|
| S-23 | 120 | 2.16 | 13,700 |
| S-24 | 120 | 2.17 | 15,100 |
| S-21 | 110 | 2.02 | 16,900 |
| S-19 | 100 | 1.84 | 26,800 |
| S-7 | 70 | 1.31 | 57,400 |
| S-2 | 85 | 1.59 | 62,600 |
| S-11 | 70 | 1.28 | 82,300 |
| S-22 | 110 | 2.03 | 91,300 |
| S-20 | 90 | 1.63 | 116,300 |
| S-4 | 75 | 1.42 | 145,400 |
| S-18 | 100 | 1.89 | 168,400 |
| S-6 | 75 | 1.33 | 195,200 |
| S-1 | 90 | 1.68 | 220,300 |
| S-12 | 65 | 1.23 | 253,500 |
| S-16 | 80 | 1.48 | 309,900 |
| S-3 | 80 | 1.49 | 497,200 |
| S-10 | 75 | 1.35 | 1,573,900 |
| S-13 | 60 | 1.10 | > 10,000,000 |
| S-8 | 65 | 1.17 | > 10,000,000 |
| S-14 | 65 | 1.20 | > 10,000,000 |
| S-5 | 70 | 1.29 | > 10,000,000 |
| S-9 | 70 | 1.26 | > 10,000,000 |
| S-15 | 80 | 1.45 | > 10,000,000 |
| S-17 | 85 | 1.59 | > 10,000,000 |
Fig. 6 Spatial structure and morphology of graphite of GCI a graphite on the surface, b 3D morphology of graphite with the sizes less than 351 µm and c 3D morphology of graphite with the sizes about 25 µm to 125 µm
Fig. 14 Predicted results based on the Basquin relation: testing data a, BPNN b, RF c, XGBoost d, comparison of the three predicted results with the testing results e, fitted curves error relationship f
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