Acta Metallurgica Sinica (English Letters) ›› 2014, Vol. 27 ›› Issue (5): 825-838.DOI: 10.1007/s40195-014-0142-3
• Orginal Article • Previous Articles Next Articles
Received:2014-05-17
Revised:2014-07-17
Online:2014-10-01
Published:2014-11-13
P. D. Rajan T., C. Pai B.. Developments in Processing of Functionally Gradient Metals and Metal-Ceramic Composites: A Review[J]. Acta Metallurgica Sinica (English Letters), 2014, 27(5): 825-838.
Fig. 2 a Graded SiC perform and aluminium-SiC infiltrated specimen, b-e microstructures of functionally graded Al(6061)-SiCp composite by squeeze infiltration
| Composite system | Observations |
|---|---|
| Al-SiC [ | Graded distribution of SiC particles near the outer periphery of the casting |
| Higher strength and modulus near outer periphery | |
| A smooth and gradual distribution of particles is observed when mixture of particle sizes is used | |
| Al-graphite [ | Higher volume fraction of graphite particles near the inner periphery of the casting |
| Al-Si | Primary Si particles are observed near the inner periphery of the hollow casting |
| Al-Al3Ni [ | Primary Al3Ni phases near the inner periphery of the casting |
| Al-20% Ni forms the best graded distribution compared to Al-(10-40%) Ni | |
| Young’s modulus vary from 81 to 100 GPa across the 6-mm tube wall thickness from the inner to outer surface, reflecting 15.2 and 43.2 vol% Al3Ni second phase | |
| Al-Al2Cu [ | Graded structure of Al2Cu is observed in Al-33 mass% Cu eutectic system |
| Al-Al3Ti [ | Al3Ti platelets are distributed gradually near the outer periphery of cylindrical casting |
| Al-AlB2 [ | AlB2 particles with higher bulk density than liquid aluminium segregate towards the outer surface regions leading to higher wear resistance |
| Al-SiC-graphite | Graded distribution of SiC and graphite particles near the inner periphery of the casting. Few percentage of SiC is also observed near outer periphery |
| Al-(Al3Ti + Al3Ni) [ | Hybrid Al-(Al3Ti + Al3Ni) show superior wear resistance than pure Al. The wear resistance at outer region of ring is higher compare to inner region |
Table 1 Observations made on centrifugal casting of different aluminium metal matrix composites
| Composite system | Observations |
|---|---|
| Al-SiC [ | Graded distribution of SiC particles near the outer periphery of the casting |
| Higher strength and modulus near outer periphery | |
| A smooth and gradual distribution of particles is observed when mixture of particle sizes is used | |
| Al-graphite [ | Higher volume fraction of graphite particles near the inner periphery of the casting |
| Al-Si | Primary Si particles are observed near the inner periphery of the hollow casting |
| Al-Al3Ni [ | Primary Al3Ni phases near the inner periphery of the casting |
| Al-20% Ni forms the best graded distribution compared to Al-(10-40%) Ni | |
| Young’s modulus vary from 81 to 100 GPa across the 6-mm tube wall thickness from the inner to outer surface, reflecting 15.2 and 43.2 vol% Al3Ni second phase | |
| Al-Al2Cu [ | Graded structure of Al2Cu is observed in Al-33 mass% Cu eutectic system |
| Al-Al3Ti [ | Al3Ti platelets are distributed gradually near the outer periphery of cylindrical casting |
| Al-AlB2 [ | AlB2 particles with higher bulk density than liquid aluminium segregate towards the outer surface regions leading to higher wear resistance |
| Al-SiC-graphite | Graded distribution of SiC and graphite particles near the inner periphery of the casting. Few percentage of SiC is also observed near outer periphery |
| Al-(Al3Ti + Al3Ni) [ | Hybrid Al-(Al3Ti + Al3Ni) show superior wear resistance than pure Al. The wear resistance at outer region of ring is higher compare to inner region |
Fig. 13 Macrograph and properties of the brake rotor disc: a macrograph; b volume fraction of SiC distribution from outer to inner periphery by image analysis; c hardness profile; d tensile strength; e modulus of elasticity; f compression strength
Fig. 14 a Macrograph of as cast cylinder liner fabricated using Al390 aluminium alloy; b volume fraction of primary silicon from inner to outer periphery; c hardness profile of the cylinder liner from outer to inner periphery
Fig. 15 Functionally graded aluminium-matrix composite prototype components: a cylinder liners and gears; b brake rotor disc; c piston fabricated by centrifugal casting for engineering application at NIIST
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