Acta Metallurgica Sinica (English Letters) ›› 2017, Vol. 30 ›› Issue (7): 630-640.DOI: 10.1007/s40195-017-0555-x
• Orginal Article • Previous Articles Next Articles
Z.G. Liu1, T.I. Wong2, W. Huang1, N. Sridhar1, S.J. Wang2(
)
Received:2016-10-05
Revised:2016-11-24
Online:2017-07-20
Published:2017-08-22
About author:These authors contributed equally to this work.
Z.G. Liu, T.I. Wong, W. Huang, N. Sridhar, S.J. Wang. Effect of Surface Polishing Treatment on the Fatigue Performance of Shot-Peened Ti-6Al-4V Alloy[J]. Acta Metallurgica Sinica (English Letters), 2017, 30(7): 630-640.
| Al | V | C | N | O | H | Fe | Y | Ti | Others |
|---|---|---|---|---|---|---|---|---|---|
| 6.12 | 4.0 | 0.08 | 0.5 | 0.2 | 0.0125 | 0.3 | 0.005 | 0.1 | Balance |
Table 1 Chemistry components of Ti-6Al-4V alloy
| Al | V | C | N | O | H | Fe | Y | Ti | Others |
|---|---|---|---|---|---|---|---|---|---|
| 6.12 | 4.0 | 0.08 | 0.5 | 0.2 | 0.0125 | 0.3 | 0.005 | 0.1 | Balance |
| Tests | Test labels | Specimens | Processes |
|---|---|---|---|
| First batch | T1-1 | Intrinsic | Specimen without any treatment |
| T1-2 | SP30 | Specimen with shot peening under pressure 30 psi | |
| T1-3 | SP50 | Specimen with shot peening under pressure 50 psi | |
| T1-4 | SP70 | Specimen with shot peening under pressure 70 psi | |
| T1-5 | SP30 V | Specimen with shot peening under pressure 30 psi + surface polishing | |
| T1-6 | SP50 V | Specimen with shot peening under pressure 50 psi + surface polishing | |
| T1-7 | SP70 V | Specimen with shot peening under pressure 70 psi + surface polishing | |
| Second batch | T2-1 | Intrinsic | Specimen without any treatment |
| T2-2 | VS | Specimen with surface polishing only | |
| T2-3 | VSP30 | Specimen with surface polishing + shot peening under pressure 30 psi | |
| T2-4 | VSP50 | Specimen with surface polishing + shot peening under pressure 50 psi | |
| T2-5 | VSP60 | Specimen with surface polishing + shot peening under pressure 60 psi | |
| T2-6 | VSP70 | Specimen with surface polishing + shot peening under pressure 70 psi | |
| Third batch | T3-1 | Intrinsic | Specimen without any treatment |
| T3-2 | VS | Specimen with surface polishing only | |
| T3-3 | VSP | Specimen with surface polishing + shot peening | |
| T3-4 | VSP2H | Specimen with surface polishing + shot peening + 2 h surface polishing | |
| T3-5 | VSP4H | Specimen with surface polishing + shot peening + 4 h surface polishing | |
| T3-6 | VSP6H | Specimen with surface polishing + shot peening + 6 h surface polishing | |
| T3-7 | VSP8H | Specimen with surface polishing + shot peening + 8 h surface polishing |
Table 2 Treatment processes under various conditions
| Tests | Test labels | Specimens | Processes |
|---|---|---|---|
| First batch | T1-1 | Intrinsic | Specimen without any treatment |
| T1-2 | SP30 | Specimen with shot peening under pressure 30 psi | |
| T1-3 | SP50 | Specimen with shot peening under pressure 50 psi | |
| T1-4 | SP70 | Specimen with shot peening under pressure 70 psi | |
| T1-5 | SP30 V | Specimen with shot peening under pressure 30 psi + surface polishing | |
| T1-6 | SP50 V | Specimen with shot peening under pressure 50 psi + surface polishing | |
| T1-7 | SP70 V | Specimen with shot peening under pressure 70 psi + surface polishing | |
| Second batch | T2-1 | Intrinsic | Specimen without any treatment |
| T2-2 | VS | Specimen with surface polishing only | |
| T2-3 | VSP30 | Specimen with surface polishing + shot peening under pressure 30 psi | |
| T2-4 | VSP50 | Specimen with surface polishing + shot peening under pressure 50 psi | |
| T2-5 | VSP60 | Specimen with surface polishing + shot peening under pressure 60 psi | |
| T2-6 | VSP70 | Specimen with surface polishing + shot peening under pressure 70 psi | |
| Third batch | T3-1 | Intrinsic | Specimen without any treatment |
| T3-2 | VS | Specimen with surface polishing only | |
| T3-3 | VSP | Specimen with surface polishing + shot peening | |
| T3-4 | VSP2H | Specimen with surface polishing + shot peening + 2 h surface polishing | |
| T3-5 | VSP4H | Specimen with surface polishing + shot peening + 4 h surface polishing | |
| T3-6 | VSP6H | Specimen with surface polishing + shot peening + 6 h surface polishing | |
| T3-7 | VSP8H | Specimen with surface polishing + shot peening + 8 h surface polishing |
| Tests | Specimens | Pressure (psi) | Shot flow rate (lb/min) | Intensity(A) | Nozzle distance (inch) |
|---|---|---|---|---|---|
| First batch | Intrinsic | ||||
| SP30, SP30 V | 30 | 10 | 6-8 | 4 | |
| SP50, SP50 V | 50 | 10 | 6-8 | 8 | |
| SP70, SP70 V | 70 | 10 | 8-11 | 15 | |
| Second batch | Intrinsic, VS | ||||
| VSP30 | 30 | 10 | 6-8 | 4 | |
| VSP50 | 50 | 10 | 6-8 | 8 | |
| VSP60 | 60 | 10 | 6-8 | 15 | |
| VSP70 | 70 | 10 | 8-11 | 15 | |
| Third batch | VSP | 30 | 10 | 6-8 | 4 |
| VSP2H, VSP4H | 30 | 10 | 6-8 | 4 | |
| VSP6H, VSP8H | 30 | 10 | 6-8 | 4 |
Table 3 Shot peening test configuration under various conditions
| Tests | Specimens | Pressure (psi) | Shot flow rate (lb/min) | Intensity(A) | Nozzle distance (inch) |
|---|---|---|---|---|---|
| First batch | Intrinsic | ||||
| SP30, SP30 V | 30 | 10 | 6-8 | 4 | |
| SP50, SP50 V | 50 | 10 | 6-8 | 8 | |
| SP70, SP70 V | 70 | 10 | 8-11 | 15 | |
| Second batch | Intrinsic, VS | ||||
| VSP30 | 30 | 10 | 6-8 | 4 | |
| VSP50 | 50 | 10 | 6-8 | 8 | |
| VSP60 | 60 | 10 | 6-8 | 15 | |
| VSP70 | 70 | 10 | 8-11 | 15 | |
| Third batch | VSP | 30 | 10 | 6-8 | 4 |
| VSP2H, VSP4H | 30 | 10 | 6-8 | 4 | |
| VSP6H, VSP8H | 30 | 10 | 6-8 | 4 |
Fig. 3 a Distribution of residual stress along the variation of depths for different shot peening pressures. b Influence of the various polishing times on the distribution of the residual stress of specimen
| Tests | Specimens | Surface stress (MPa) | Max compressive stress (MPa) | Depth of max compressive stress (μm) | Depth of zero crossing (μm) |
|---|---|---|---|---|---|
| First batch | Intrinsic | 27 | -22 | 80 | ~320 |
| SP30, SP30 V | -815 | -815 | 16 | 192 | |
| SP50, SP50 V | -775 | -775 | 16 | 192 | |
| SP70, SP70 V | -788 | -817 | 48 | 192 | |
| Second batch | Intrinsic | 101 | -33 | 88 | 420 |
| VSP30 | -670 | -749 | 40 | 192 | |
| VSP50 | -681 | -756 | 40 | 224 | |
| VSP60 | -699 | -790 | 56 | 264 | |
| VSP70 | -741 | -845 | 72 | 264 | |
| Third batch | Intrinsic | 101 | -33 | 88 | 480 |
| VS | -14 | -25 | 24 | 480 | |
| VSP | -658 | -783 | 40 | 192 | |
| VSP2H | -758 | -784 | 40 | 192 | |
| VSP4H | -613 | -754 | 40 | 192 | |
| VSP6H | -646 | -804 | 40 | 191 | |
| VSP8H | -659 | -767 | 40 | 190 |
Table 4 Residual stress and depth of compression zone under various conditions
| Tests | Specimens | Surface stress (MPa) | Max compressive stress (MPa) | Depth of max compressive stress (μm) | Depth of zero crossing (μm) |
|---|---|---|---|---|---|
| First batch | Intrinsic | 27 | -22 | 80 | ~320 |
| SP30, SP30 V | -815 | -815 | 16 | 192 | |
| SP50, SP50 V | -775 | -775 | 16 | 192 | |
| SP70, SP70 V | -788 | -817 | 48 | 192 | |
| Second batch | Intrinsic | 101 | -33 | 88 | 420 |
| VSP30 | -670 | -749 | 40 | 192 | |
| VSP50 | -681 | -756 | 40 | 224 | |
| VSP60 | -699 | -790 | 56 | 264 | |
| VSP70 | -741 | -845 | 72 | 264 | |
| Third batch | Intrinsic | 101 | -33 | 88 | 480 |
| VS | -14 | -25 | 24 | 480 | |
| VSP | -658 | -783 | 40 | 192 | |
| VSP2H | -758 | -784 | 40 | 192 | |
| VSP4H | -613 | -754 | 40 | 192 | |
| VSP6H | -646 | -804 | 40 | 191 | |
| VSP8H | -659 | -767 | 40 | 190 |
Fig. 6 SEM images of surface morphologies for the specimens under various shot peening pressures in the first batch of tests for: a SP30, b SP50, c SP70
Fig. 7 Fractographic images of specimens in the first batch of tests for: a intrinsic, b SP30, c SP50, d SP70. The red dotted line denotes the border of different layers, while the yellow dotted circle denotes the void located zone
Fig. 8 Fractographic images of specimens under shot peening and post-peening polishing treatments in the first batch of tests for: a SPV30, b SPV50, c SPV70. The red dotted line denotes the border of different layers, while the yellow dotted circle denotes the void located zone
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