Acta Metallurgica Sinica (English Letters) ›› 2024, Vol. 37 ›› Issue (10): 1793-1808.DOI: 10.1007/s40195-024-01747-4
Special Issue: 2024年 腐蚀专辑
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Yichao Guo1, Tianyue Jia1, Jingsha Tan1, Bo Zhang1, Honglei Guo1, Zhiyuan Feng1, Bing Lei1, Ping Zhang2, Guozhe Meng1(
)
Received:2024-02-20
Revised:2024-03-25
Accepted:2024-04-15
Online:2024-10-10
Published:2024-08-22
Contact:
Guozhe Meng, menggzh3@mail.sysu.edu.cn.Yichao Guo, Tianyue Jia, Jingsha Tan, Bo Zhang, Honglei Guo, Zhiyuan Feng, Bing Lei, Ping Zhang, Guozhe Meng. Functionalized Basalt Scales by Green Method for Higher Performance of Anticorrosion Coatings[J]. Acta Metallurgica Sinica (English Letters), 2024, 37(10): 1793-1808.
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Fig. 1 Preparation technology of filler and coating
Fig. 2 a FT-IR of basalts treated by several activation methods. b SEM characterization of basalts activated by different methods: a1, a2 BS; b1, b2 P-BS; c1, c2 H2O2-BS; d1, d2 H2SO4-BS; e1, e2 NaOH-BS; and f1, f2 HP water-BS
| Sample | BS | P-BS | H2O2-BS | H2SO4-BS | NaOH-BS | HP water-BS |
|---|---|---|---|---|---|---|
| -OH/Si-O-Si | 0 | 0.1630 | 0.1548 | 0.2462 | 0.2236 | 0.1211 |
Table 1 Hydroxyl ratio of basalt treated by several activation methods
| Sample | BS | P-BS | H2O2-BS | H2SO4-BS | NaOH-BS | HP water-BS |
|---|---|---|---|---|---|---|
| -OH/Si-O-Si | 0 | 0.1630 | 0.1548 | 0.2462 | 0.2236 | 0.1211 |
Fig. 3 SEM images of BS a1, a2; CB b1, b2; CBD c1, c2; EDS image of CBD d1; and variation diagram energy spectrum element content in modified basalt scales (CBD) compared with original basalt scales (BS) e1, e2
Fig. 4 a FT-IR pattern; b thermogravimetric analysis (TGA) pattern; c XRD pattern; d settlement behavior of BS; CB; and CBD in epoxy resin coatings
Fig. 5 Stress-strain results of EP, BS/EP, and CBD/EP coatings a; SEM images of the tensile sections of several coatings (EP, BS/EP, and CBD/EP) b1-d2
Fig. 6 Adhesion strengths of EP, BS/EP, and CBD/EP coatings before and after immersion in 3.5 wt% NaCl solution for 1440 h a. Visual illustration of the coating adhesion after testing b
Fig. 7 Contact angles of water droplets (2 μL) on EP; BS/EP; and CBD/EP coatings a. Water absorption of different coatings b
Fig. 8 Open-circuit potential (OCP) values of EP, BS/EP, and CBD/EP coatings after different periods of immersion in 3.5 wt% NaCl solution
Fig. 9 Impedance plots of a1, a2 EP; b1, b2 BS/EP; and c1, c2 CBD/EP coatings immersed in 3.5 wt% NaCl solution for 155 d. Inserted the equivalent electrical circuits (model A d1 and model B d2) used to fit the EIS data of coatings
| Sample | Time (day) | Rs | Qc (S sn cm−2) | nc | Rc (Ω cm2) | Qdl (S sn cm−2) | ndl | Rct (Ω cm2) |
|---|---|---|---|---|---|---|---|---|
| EP | 0 | 0.01 | 3.859 × 10−11 | 0.99 | 2.623 × 1012 | - | - | - |
| 36 | 0.01 | 4.77 × 10−11 | 0.98 | 1.816 × 1011 | 3.873 × 10−11 | 1.00 | 2.207 × 1011 | |
| 75 | 0.02 | 4.861 × 10−11 | 0.98 | 3.991 × 1010 | 1.727 × 10−9 | 1.00 | 4.998 × 1010 | |
| 97 | 0.01 | 5.197 × 10−11 | 0.97 | 4.762 × 1010 | 3.815 × 10−11 | 0.76 | 7.565 × 1010 | |
| 118 | 0.01 | 5.003 × 10−11 | 1.00 | 5.542 × 109 | 3.052 × 10−12 | 1.00 | 3.019 × 1010 | |
| 155 | 0.01 | 7.107 × 10−11 | 0.91 | 1.942 × 1010 | 1.112 × 10−13 | 0.89 | 1.376 × 109 | |
| BS/EP | 0 | 0.01 | 4.376 × 10−11 | 0.98 | 2.741 × 1011 | - | - | - |
| 36 | 0.01 | 4.359 × 10−11 | 0.99 | 1.253 × 109 | 2.485 × 10−11 | 0.53 | 1.697 × 1010 | |
| 75 | 0.01 | 4.337 × 10−11 | 0.99 | 1.196 × 1010 | 1.329 × 10−11 | 0.83 | 1.625 × 1011 | |
| 97 | 0.01 | 4.322 × 10−11 | 0.99 | 2.967 × 109 | 1.694 × 10−11 | 0.66 | 3.061 × 1011 | |
| 118 | 0.01 | 4.806 × 10−11 | 0.98 | 1.494 × 109 | 2.089 × 10−11 | 0.71 | 3.004 × 1010 | |
| 155 | 0.01 | 5.560 × 10−11 | 0.98 | 9.347 × 108 | 1.820 × 10−10 | 0.86 | 3.680 × 108 | |
| CBD/EP | 0 | 0.01 | 4.263 × 10−11 | 0.98 | 1.087 × 1012 | - | - | - |
| 36 | 0.01 | 4.152 × 10−11 | 0.99 | 8.659 × 107 | 1.573 × 10−11 | 0.78 | 3.903 × 1011 | |
| 75 | 0.01 | 3.962 × 10−11 | 0.99 | 1.400 × 107 | 1.936 × 10−11 | 0.86 | 2.813 × 1011 | |
| 97 | 0.01 | 5.798 × 10−11 | 0.96 | 3.387 × 1011 | 6.894 × 10−11 | 1.00 | 1.385 × 1011 | |
| 118 | 0.01 | 6.182 × 10−11 | 0.96 | 6.095 × 1010 | 2.087 × 10−11 | 0.48 | 1.250 × 1011 | |
| 155 | 0.01 | 5.989 × 10−11 | 0.96 | 6.07 × 1010 | 1.17 × 10−9 | 1.00 | 4.459 × 1010 |
Table 2 Electrochemical parameters extracted from EIS data of the EP, BS/EP, and CBD/EP immersed in 3.5 wt% NaCl solution for 155 d; the data are normalized to the total surface area (4.9 cm2)
| Sample | Time (day) | Rs | Qc (S sn cm−2) | nc | Rc (Ω cm2) | Qdl (S sn cm−2) | ndl | Rct (Ω cm2) |
|---|---|---|---|---|---|---|---|---|
| EP | 0 | 0.01 | 3.859 × 10−11 | 0.99 | 2.623 × 1012 | - | - | - |
| 36 | 0.01 | 4.77 × 10−11 | 0.98 | 1.816 × 1011 | 3.873 × 10−11 | 1.00 | 2.207 × 1011 | |
| 75 | 0.02 | 4.861 × 10−11 | 0.98 | 3.991 × 1010 | 1.727 × 10−9 | 1.00 | 4.998 × 1010 | |
| 97 | 0.01 | 5.197 × 10−11 | 0.97 | 4.762 × 1010 | 3.815 × 10−11 | 0.76 | 7.565 × 1010 | |
| 118 | 0.01 | 5.003 × 10−11 | 1.00 | 5.542 × 109 | 3.052 × 10−12 | 1.00 | 3.019 × 1010 | |
| 155 | 0.01 | 7.107 × 10−11 | 0.91 | 1.942 × 1010 | 1.112 × 10−13 | 0.89 | 1.376 × 109 | |
| BS/EP | 0 | 0.01 | 4.376 × 10−11 | 0.98 | 2.741 × 1011 | - | - | - |
| 36 | 0.01 | 4.359 × 10−11 | 0.99 | 1.253 × 109 | 2.485 × 10−11 | 0.53 | 1.697 × 1010 | |
| 75 | 0.01 | 4.337 × 10−11 | 0.99 | 1.196 × 1010 | 1.329 × 10−11 | 0.83 | 1.625 × 1011 | |
| 97 | 0.01 | 4.322 × 10−11 | 0.99 | 2.967 × 109 | 1.694 × 10−11 | 0.66 | 3.061 × 1011 | |
| 118 | 0.01 | 4.806 × 10−11 | 0.98 | 1.494 × 109 | 2.089 × 10−11 | 0.71 | 3.004 × 1010 | |
| 155 | 0.01 | 5.560 × 10−11 | 0.98 | 9.347 × 108 | 1.820 × 10−10 | 0.86 | 3.680 × 108 | |
| CBD/EP | 0 | 0.01 | 4.263 × 10−11 | 0.98 | 1.087 × 1012 | - | - | - |
| 36 | 0.01 | 4.152 × 10−11 | 0.99 | 8.659 × 107 | 1.573 × 10−11 | 0.78 | 3.903 × 1011 | |
| 75 | 0.01 | 3.962 × 10−11 | 0.99 | 1.400 × 107 | 1.936 × 10−11 | 0.86 | 2.813 × 1011 | |
| 97 | 0.01 | 5.798 × 10−11 | 0.96 | 3.387 × 1011 | 6.894 × 10−11 | 1.00 | 1.385 × 1011 | |
| 118 | 0.01 | 6.182 × 10−11 | 0.96 | 6.095 × 1010 | 2.087 × 10−11 | 0.48 | 1.250 × 1011 | |
| 155 | 0.01 | 5.989 × 10−11 | 0.96 | 6.07 × 1010 | 1.17 × 10−9 | 1.00 | 4.459 × 1010 |
Fig. 10 Variation of |Z|0.01 Hz of EP, BS/EP, and CBD/EP coating immersed in 3.5 wt% NaCl solution for different time
Fig. 11 Phase angle curves of a EP; b BS/EP and c CBD/EP coatings immersed in 3.5 wt% NaCl solution for 155 d. d Change curve of breakpoint frequency (fb) with soaking time
Fig. 12 Illustration of covalent binding of modified basalt scales (CBD) to epoxy resin a. The schematic diagram of corrosion mechanism for b (1.1, 1.2) pure EP, b (2.1, 2.2) BS/EP, and b (3.1, 3.2) CBD/EP
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