Mechanical Response of Triply Periodic Minimal Surface Structures Manufactured by Selective Laser Melting with Composite Materials

doi:10.1007/s40195-021-01336-9

Abstract

Abstract:

It is of significance but remains a pivotal challenge to simultaneously enhance the strength and lightweight levels of porous structures. We provide an innovative strategy to improve the strength of porous structures with unchanged lightweight levels by applied composite materials. Selective laser melting (SLM) is convenient for integral forming of materials and structures. Hence, in this study, the research about the mechanical response of triply periodic minimal surfaces (TPMS) porous structures with 316L and composites fabricated by SLM was conducted. The compression test and finite element method (FEM) were used to characterize mechanical properties. The composite structures exhibit enhanced elastic modulus, yield strength, unvaried lightweight level and refined grain microstructure, which are difficult to realize for porous structures made by pure 316L materials. The elastic modulus, yield strength, plateau stress and energy absorption of composites were 3187.50, 67.73, 15.24 and 17.09 MJ/m³, respectively.

Key words: Triply periodic minimal surfaces, Mechanical property, Fe-based amorphous alloy, High specific strength

Shuaishuai Wei, Bo Song, Yuanjie Zhang, Lei Zhang, Yusheng Shi. Mechanical Response of Triply Periodic Minimal Surface Structures Manufactured by Selective Laser Melting with Composite Materials[J]. Acta Metallurgica Sinica (English Letters), 2022, 35(3): 397-410.

Figures/Tables 10

Fig. 1 a CAD representation of the diamond porous cylinder structure with ρ* = 20% and diameter D = 15 mm while height H = 20 mm; b CAD representation of the unit cell in [001], [110] and [111]; c CAD representation of the ρ* that ranged from 15 to 30%

Table 1 Strength-related material constants in J-C constitutive equation [52]

A (MPa)	B (MPa)	C	n	m	T_m (℃)	T_room (℃)
301	1472	0.09	0.807	0.623	1399	20

Fig. 2 Surface morphologies of 316L-SSAC SA a 316L-SS SB b

Fig. 3 a Schematic diagram of slice micro-CT scanning; b CT slices images comparison for 316L-SSAC SD and CAD slices of 10, 19, and 28 layers

Fig. 4 Stress-strain curves of the diamond porous structures of a 316L-SS, b the composite of 316L-SSAC; images of different strain stages of SC c 316L-SS, d the composite

Fig. 5 Comparison between stainless steel and 316L-SSAC structural parts with different relative densities: a elastic modulus; b yield strength; c plateau stress; d, e energy absorption per volume calculation; f stainless steel comparison of energy absorption with 316L-SSAC structural parts

Fig. 6 SEM micrographs of strut fracture surfaces from an as-built diamond porous structure used composite material after the compression test

Fig. 7 Distributions of a equivalent stress, b equivalent strain of the diamond porous structures SA, SB, SC, SD fabricated by 316L-SS at 5% strain

Fig. 8 IPF diagrams of 316L-SSAC with different relative densities: a SA, b SB, c SC, d SD

Fig. 9 Pole figure (PF) diagrams of 316L-SSAC with different relative densities: a SA, b SB, c SC, d SD

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