Acta Metallurgica Sinica (English Letters) ›› 2019, Vol. 32 ›› Issue (4): 481-494.DOI: 10.1007/s40195-018-0823-4
Special Issue: 2019年复合材料专辑; 2019年腐蚀专辑-2
• Orginal Article • Previous Articles Next Articles
S. M. A. Shibli, K. S. Chinchu1, M. Ameen Sha1
Received:2018-05-18
Revised:2018-08-01
Online:2019-04-10
Published:2019-04-19
Contact:
M. A. Shibli S.
About author: Dr. Kun-Kun Deng was born in 1983 and was awarded Ph. D in Harbin University of Technology in 2011. After graduation, he worked in the College of Materials Science and Engineering, Taiyuan University of Technology. At the same time, he continued his research work on the design, fabrication and processing of advanced Mg-based material in. Now, he is the vice chairman of Youth Committee in Magnesium Alloy Branch of Chinese Materials Research Society. He was denoted as young academic pacemaker of Shanxi Province in 2018. He has held two projects of National Nature Science Foundation of China, one project of Specialized Research Fund for the Doctoral Program of Higher Education, one Project of International Cooperation in Shanxi and two projects of Natural Science Foundation of Shanxi. He has published more than 60 articles. The time cited is more than 840 (without selfcitations), and the H-index is 22. In addition, he has published one academic monograph and acquired eight Chinese patents.
S. M. A. Shibli, K. S. Chinchu, M. Ameen Sha. Development of Nano-tetragonal Zirconia-Incorporated Ni-P Coatings for High Corrosion Resistance[J]. Acta Metallurgica Sinica (English Letters), 2019, 32(4): 481-494.
Fig. 2 A SAED pattern and B high-resolution TEM image of nano-tetragonal zirconia, C the EDS spectrum of the synthesized nano-tetragonal zirconia, D FESEM image of the nano-tetragonal zirconia (magnification 100,000 ×)
Fig. 3 I XRD patterns of (a) nano-tetragonal zirconia as prepared and (b) nano-tetragonal zirconia after annealing at a temperature of 250 °C for 1 h, II TG-DTG curves of the nano-tetragonal zirconia, III UV-visible absorbance spectrum of (a) nano-tetragonal zirconia (b) nano-tetragonal zirconia from the electroless Ni-P bath, and IV FTIR spectra of (a) nano-tetragonal zirconia and (b) nano-tetragonal zirconia from the electroless Ni-P bath
| Sl. no. | Concentration of nano-tetragonal zirconia in the bath (g/L) | Hardness (VHN) | Thickness (μm) | Adhesion | Porosity | Wear resistance |
|---|---|---|---|---|---|---|
| 1 | 0 | 458-463 | 10-11 | Good | porous | Fair |
| 2 | 1 | 526-530 | 11-12 | Good | Less porous | Good |
| 3 | 2 | 538-541 | 12-14 | Better | Less porous | Better |
| 4 | 5 | 544-547 | 14-15 | Better | Less porous | Better |
| 5 | 10 | 532-536 | 12-13 | Better | Less porous | Better |
Table 1 Comparison of physicochemical characteristics of varying amount of nano-tetragonal zirconia-incorporated Ni-P coatings
| Sl. no. | Concentration of nano-tetragonal zirconia in the bath (g/L) | Hardness (VHN) | Thickness (μm) | Adhesion | Porosity | Wear resistance |
|---|---|---|---|---|---|---|
| 1 | 0 | 458-463 | 10-11 | Good | porous | Fair |
| 2 | 1 | 526-530 | 11-12 | Good | Less porous | Good |
| 3 | 2 | 538-541 | 12-14 | Better | Less porous | Better |
| 4 | 5 | 544-547 | 14-15 | Better | Less porous | Better |
| 5 | 10 | 532-536 | 12-13 | Better | Less porous | Better |
Fig. 4 A XRD patterns of (a) bare Ni-P and (b) Ni-P-nano-tetragonal zirconia coatings, B EDS spectra of bare Ni-P coating, C EDS spectra of Ni-P-nano-tetragonal zirconia coating, D SEM image of bare Ni-P coating, E SEM image of Ni-P-nano-tetragonal zirconia coating
Fig. 5 A Anodic polarization curves of Ni-P-nano-tetragonal zirconia coatings in 3.5% NaCl solution at temperature 30 ± 2 °C [open circle—0 g/L, open triangle—1 g/L, open square—2 g/L, filled circle—5 g/L and filled triangle—10 g/L], B Tafel polarization curves of (a) bare Ni-P and (b) Ni-P-nano-tetragonal zirconia coatings, CSEM image of bare Ni-P after anodic polarization and D SEM image of Ni-P-nano-tetragonal zirconia coating after anodic polarization, E EDS spectra of bare Ni-P coating after anodic polarization and F EDS spectra of Ni-P-nano-tetragonal zirconia coating after anodic polarization
| Type of coating | βa (V/dec) | βc (V/dec) | Rp (kΩ/cm2) | Ecorr (V) | icorr (μA/cm2) | Corrosion rate (mm/year) |
|---|---|---|---|---|---|---|
| Bare Ni-P | 0.3078 | 0.1915 | 7.928 | - 0.379 | 6.467 | 7.518 × 10-2 |
| Ni-P-nano-tetragonal zirconia | 0.3828 | 0.1723 | 13.200 | - 0.349 | 3.909 | 4.545 × 10-2 |
Table 2 Comparison of corrosion characteristics of Ni-P coatings with and Ni-P-nano-tetragonal zirconia coating
| Type of coating | βa (V/dec) | βc (V/dec) | Rp (kΩ/cm2) | Ecorr (V) | icorr (μA/cm2) | Corrosion rate (mm/year) |
|---|---|---|---|---|---|---|
| Bare Ni-P | 0.3078 | 0.1915 | 7.928 | - 0.379 | 6.467 | 7.518 × 10-2 |
| Ni-P-nano-tetragonal zirconia | 0.3828 | 0.1723 | 13.200 | - 0.349 | 3.909 | 4.545 × 10-2 |
Fig. 6 A Nyquist plots of (a) bare Ni-P coating, (b) Ni-P-nano-tetragonal zirconia coating, B the circuit used to fit EIS data and C Bode plots (a) bare Ni-P coating and (b) Ni-P-nano-tetragonal zirconia coating
| Type of coating | CPEdl (μF/cm2) | Rct (kΩ/cm2) |
|---|---|---|
| Pure Ni-P | 86.2 | 2.461 |
| Ni-P-nano-tetragonal zirconia | 11.56 | 16.75 |
Table 3 Electrochemical parameters of electroless Ni-P coatings with and without nano-tetragonal zirconia incorporation in 3.5% NaCl obtained from EIS analysis
| Type of coating | CPEdl (μF/cm2) | Rct (kΩ/cm2) |
|---|---|---|
| Pure Ni-P | 86.2 | 2.461 |
| Ni-P-nano-tetragonal zirconia | 11.56 | 16.75 |
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